Liquid Cooling Principles

Liquid cooling uses the superior heat capacity of water or dielectric fluid to absorb and transport heat far more efficiently than air. Apex Thermal systems move heat from the rack to the facility loop with minimal energy input.

Our solutions operate in a secondary loop architecture: a CDU circulates coolant between the heat source (RDHx or cold plate) and a facility heat exchanger, maintaining isolation and precise control.

Liquid cooling diagram
RDHx operation diagram

RDHx Operation

A Rear Door Heat Exchanger replaces the rear door of a server rack with a liquid-cooled coil. Hot exhaust air from the servers passes through the coil before leaving the rack, transferring most of its heat to the coolant.

  • Passive operation: no fans, no electricity at the door
  • Captures heat before it enters the hot aisle
  • Low pressure drop maintains server airflow
  • Compatible with raised-floor and slab environments

CDU Architecture

The Coolant Distribution Unit is the heart of a secondary liquid cooling loop. It contains redundant pumps, heat exchangers, expansion tanks, filters, and controls to deliver conditioned coolant to racks or cold plates.

  • Isolates facility water from IT coolant
  • N+1 redundant pumps with auto-failover
  • Variable-speed control matches heat load
  • Modbus/BACnet integration with BMS/DCIM
CDU architecture diagram

Performance Data

Representative capacity and pressure drop values for Apex Thermal products.

ProductPeak CapacityMax FlowPressure DropForm Factor
ATR-6060 kW15 L/min< 15 kPaRear door
ATR-100100 kW+25 L/min< 20 kPaRear door
CDU-500500 kW75 L/minFacility dependentIn-rack 42U
CDU-15001.5 MW225 L/minFacility dependentRow-based